Making Cool Things Colder Boilers Compressors HVAC Tricks of the trade
100
Metering devices
Cap tubes, TXVs and EEVs are examples of what component in a refrigeration system?
100
Locate the highest heat source and estimate height from boiler. Every 2.3 Ft of water equal 1 PSI.

Example: 30Ft high heat source.
30FT/2.3=13PSI static
How do you calculate the appropriate static pressure for a boiler system?
100
Liquid floodback.
What does excess ice buildup on a compressor body indicate?
100
100Ω
Hot surface igniters are recommended to be replaces at or above what resistance (in ohms)?
100
Hot water.
When thawing a frozen refrigeration coil, what is the fastest way to melt the ice-buildup?
200
Outlet of the evaporator.
Where is the temperature sensing bulb for a Thermal Expansion Valve located in a refrigeration system?
200
Inspect the volute design.
How do you determine the direction a circulation pump is moving fluid?
200
Oil pressure and compressor crankcase pressure
What values do you need to accurately calculate a semi-hermetic compressors “Net Oil Pressure”?
200
Red,Blue,Yellow,Green, White
24V, Common,Cool, Fan, Heat
On a typical 5 wire thermostat, what are the 5 wire colors and their designated function?
200
Verify power is off.
What is the most important step when working on any high-voltage piece of HVAC/R equipment?
300
Liquid flood back.
What is excess liquid refrigerant in the suction line returning to the compressor called?
300
Forced-draft and Induced-Draft.

Forced-Draft blowers focus the pressure and volume at the outlet of the fan to push air through a system, creating positive air pressure. Induced draft fans operate by focusing the pressure and volume at the inlet of the fan to pull air through a system.
What are two types of combustion blower draft configurations?
300
Control cooling capacity
What is the purpose of an unloader valve on a semi-hermetic compressor?
300
Heat exchanger, burners, induced draft-motor
Name 3 faulty parts that could contribute to high CO in combustion flue gas.
300
Turn off gas.
When checking gas pressure on any heating equipment, it is critical to do this before connecting a manometer.
400
To decrease liquid refrigeration temperature; increase energy efficiency and system capacity.
What is the purpose of a mechanical subcooler?
400
7-8PH
What is a standard boiler fluid PH level?
400
Scroll and screw compressors.
Which types of compressors are rotation specific and cannot operate if incorrectly phased?
400
16F-22F, confirm with manufacturer specifications
What is a satisfactory temperature differential (DELTA T, ΔT) for an RTU?
400
Gather all necessary information; Pressures, Voltages, etc.
Before requesting tech support from a fellow technician, it is important to do this first.
500
Freezer 6F-8F
Cooler 8F-10F
On a commercial refrigeration system, how many degrees of superheat are we trying to achieve at the outlet of the evaporator?

List temp for both coolers and freezers.
500
160F-180F
Typically, what temperature should a boiler system utilizing variable air volume with reheat be set at?
500
Check resistance of motor windings; ohm out
On a 3 Phase compressor, what is the best way to verify motor winding integrity?
500
Constant Air Volume. Designed to maintain a constant air supply to space.
What is a CAV rooftop unit?
500
Check in with management or facility supervisor
What is the 1st thing you should you do when entering a commercial facility?






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